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Ottocap High Crown Foam trucker with rope
OTTO CAP 5 Panel High Crown Mesh Back Trucker Hat
New Arrivals
Polyester Foam Front
100% Polyester - Front Panel w/ Lining
Hat Size Chart
Find your perfect fit. Measure around your head just above the ears.
| Size | CM | Inches | US/UK |
|---|---|---|---|
| XS | 53 – 54 | 20⅞ – 21¼ | 6⅝ – 6¾ |
| S | 55 – 56 | 21⅝ – 22 | 6⅞ – 7 |
| M | 57 – 58 | 22½ – 22⅞ | 7⅛ – 7¼ |
| L | 59 – 60 | 23¼ – 23⅝ | 7⅜ – 7½ |
| XL | 61 – 62 | 24 – 24⅜ | 7⅝ – 7¾ |
| 2XL | 63 – 64 | 24¾ – 25¼ | 7⅞ – 8 |
| SM (FlexFit) | 55 – 59 | 21⅝ – 23¼ | 6⅞ – 7⅜ |
| L/XL (FlexFit) | 59 – 63 | 23¼ – 24¾ | 7⅜ – 7⅞ |
| 60 CM | 58 – 60 | 22⅞ – 23⅝ | Adjustable |
| 62 CM | 60 – 62 | 23⅝ – 24⅜ | Adjustable |
| 64 CM | 62 – 64 | 24⅜ – 25¼ | Adjustable |
| One Size | 55 – 62 | 21⅝ – 24⅜ | Adjustable |
Discount
What is Digital Printing?
Digital Print is a transfer process that applies one or more colours to the surface of a hat or scarf, beanie or patch.
When to use it?
Ideal for complex logos with small fonts, gradients or designs with more than 16 colours. Also suits larger logos and unstructured or water repellent hats.
Examples
Key Points
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on all fabrics
What is Embroidery?
Embroidery involves stitching thread directly onto a product to create a raised, textured design. This process delivers a premium, long-lasting finish that adds depth and durability to logos, initials, and custom artwork. Each design is carefully digitized and machine-stitched with precision for a professional, high-quality result. Available in standard or raised 3D. Please note Not all designs can be produced in 3D
When to use it?
Embroidery is ideal for hats, caps, beanies and scarves, as well as patches. It's best suited for logos, text, or simple icons and is commonly used for professional, team, or branded items where durability and a polished look are important.
Examples
Key Points
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on all fabrics
- Not ideal for complex images/gradients or small fonts
What is a Patch?
Product decoration can be elevated using a variety of premium patch options, each offering a unique look and feel. Printed patches allow for vibrant, detailed artwork with maximum color flexibility, making them ideal for complex logos. Embroidered patches deliver a classic, textured finish with raised stitching that adds depth and durability. Woven patches provide a finer level of detail than embroidery, capturing small text and intricate designs with a smooth, high-definition appearance. For a modern, precision-cut aesthetic, laser-etched patches offer crisp lines and subtle tonal contrast on materials like leather or suede. Together, these techniques ensure your products stand out with a professional, high-quality finish tailored to your brand’s style.
When to use it?
Patches are ideal for hats, caps, beanies and scarves It's best suited for logos, text, or simple icons and is commonly used for professional, team, or branded apparel where durability and a polished look are important.
Examples
Key Points
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on thick fabrics like caps with 6 or more panels
- Not ideal for complex images/gradients (excludes printed)
What is Screen Printing?
Screen printing uses layers of vibrant ink pressed through fine mesh screens to transfer designs directly onto fabric. The result is a bold, durable print with excellent color accuracy and a smooth finish. Ideal for large designs and team logos, this technique delivers consistent, high-quality results on a wide range of materials.
When to use it?
Screen Printing is good for hats, caps, It's best suited for one or two colour logos, text, or simple icons Its a cost effective way to decorate products especially when the volumes are large.
Examples
Key Points
- Due to decoration limitations your exact design above may need to be modified, We will let you know that when we quote.
- If you need something different use our design centre or ask us to make a design.
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on thick fabrics like caps and jackets
- Not ideal for complex images/gradients
What is Sublimated/Textile Print?
Its a print direct to fabric or sticker that can then be heat applied to the surface of a product.
When to use it?
Sublimation/Textile printing is the ideal choice when you need long-lasting, high-definition artwork that truly stands out. Because the dye is infused directly into the fibres of the fabric or sticker, the design becomes part of the material itself—meaning it will never crack, peel, or fade, even after heavy use or repeated washing. This process delivers exceptionally vibrant colours and smooth gradients, making it perfect for detailed artwork, fine text, and complex designs that other methods can’t reproduce cleanly. Whether you’re creating uniforms, promotional items, or custom apparel, sublimation ensures a professional, premium finish every time.
Examples
Key Points
- Vibrant, full-color designs with bold, long-lasting color.
- Fine details, small text, or intricate linework.
- Design requires smooth gradients or photo-quality images.
- When you need a durable, long-lasting finish suited for frequent wear and washing.
- When producing small runs or one-off custom pieces where full-color flexibility is needed.
Decoration Options
Not sure what you need? Make an informed decision by learning a bit more about each decoration type or save time and simply ask us.
What is Digital Printing?
Digital Print is a transfer process that applies one or more colours to the surface of a hat or scarf, beanie or patch.
When to use it?
Digital Print is ideal for complex logos with small fonts, gradients or designs with more than 16 colours. It's also suitable for larger size logos and on hats that are unstructured or water repellent.
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on all fabrics
example
example
example
exampleWhat is Embroidery?
Embroidery stitches thread directly onto a product to create a raised, textured design — a premium, long-lasting finish. Available in standard or raised 3D (not all designs can be produced in 3D).
When to use it?
Ideal for hats, caps, beanies, scarves and patches. Best for logos, text or simple icons where durability and a polished look matter.
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and icons
- Works well on all products
- Not ideal for complex images/gradients or small fonts
example
example
example
exampleWhat is a Patch?
Premium patch options include printed (vibrant, detailed), embroidered (classic textured), woven (fine detail) and laser-etched (precision-cut). Each gives a professional, high-quality finish tailored to your brand.
When to use it?
Ideal for hats, caps, beanies and scarves. Best for logos, text or simple icons on professional, team or branded apparel.
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on thick fabrics like caps with 6 or more panels
- Not ideal for complex images/gradients (excludes printed)
example
example
example
exampleWhat is screen printing?
Screen printing presses layers of vibrant ink through fine mesh screens onto fabric for a bold, durable print with excellent colour accuracy.
When to use it?
Good for hats and caps. Best for one or two colour logos, text or simple icons. A cost-effective way to decorate, especially at larger volumes.
- Premium, professional appearance
- Long-lasting and durable
- Slightly raised, textured finish
- Best for logos, text, and small icons
- Works well on thick fabrics like caps and jackets
- Not ideal for complex images/gradients
- Your exact design may need to be modified — we'll let you know when we quote.
example
example
example
exampleWhat is Sublimation/Textile Print?
A print direct to fabric or sticker that is then heat-applied to the surface of a product.
When to use it?
Ideal for long-lasting, high-definition artwork. The dye is infused into the fibres, so it won't crack, peel or fade. Perfect for detailed artwork, fine text, gradients and complex designs.
- Vibrant, full-color designs with bold, long-lasting color
- Fine details, small text, or intricate linework
- Smooth gradients or photo-quality images
- Durable finish suited for frequent wear and washing
- Great for small runs or one-off custom pieces
example
example
example
exampleWhat Our Customers Say
4.9 from 22,000+ reviews“Great quality hats and fast delivery. We've ordered 500+ for our team and the quality is excellent.”
“Excellent service and the embroidery looks amazing. Will definitely order again.”
“Super comfortable and great for outdoor events. Our go to bucket hat!”
“The online design tool is incredible. We had our concepts in minutes and our hats look fantastic!”
“Great service, great quality and super fast. They are our go-to for all our headwear.”
“The hats arrived today and they look fantastic! Please see my new order attached.”
“Hi Ric! Love the caps, thanks.”
